" E-Recto "

DIY High Gain, 2-channel tube amplifier (Mesa Boogie Dual Rectifier '94 "Light")

INTERPRETATION OF INFORMATION FOUND IN THIS DOCUMENT CAN BE LETHAL AND IS MEANT FOR PERSONS TRAINED IN THE MATERIA OF HIGH-VOLTAGE ELECTRONIC-APPLICATIONS. THE AUTHOR (NAMELY NK) IS NOT RESPONSIBLE FOR ANY KIND OF DAMAGE, INJURY, HARM OR DISABILITY COMING OUT OF INTERPRETATION OF THIS DOCUMENT. THERE IS ALSO NO GUARANTEE FOR THE CORRECTNESS, CONSISTENCY AND COMPLETENESS OF THIS DOCUMENT. READ AND HANDLE ON YOUR OWN RISK. IF YOU DO NOT AGREE ON THESE LINES, YOU WILL CONCERN JESUS BY READING FURTHER.

After visiting my local music-store and playing a "Dual Rectifier" i got the idea to "copy" this amplifier. Many sleepless nights were spent, many thoughts were thought, and some bucks were given away. Before i continue, i need to mention, that i am not trying to impress anyone by covering the great work of Mesa Corp. with a magic dust, writting "by N.Kim" on the frontpanel. No, my intention was to modify the initial design a little, to create PCB’s, to lay out the chassis properly according to my needs and wishes and to make the whole thing just a bit friendlier to replicate (i am not talking about commercial replication here, i don’t need to tell ye, that its illegal. I am talking about “replication” in a DIY‐ sense, for folks who are into music and vintage electronics).

After the „prototyping“-phase was done with success, i built the end-version of the amplifier and documented it. The amplifier does its job quite well so far, but still i am neither willing nor able to give you any guarantee about the correctness and consistency of information, what can be found in this document. I have said already, the main goal was to “copy” the “Dual Rectifier” and to keep this copy simple for guys willing and trying to do the same. These goals dictated the basic features:

1) Preamp 1:1 („single master“),
2) Effect-loop, poweramp 1:1,
3) Switching matrix (greatly) simplified,
4) 2-way foot-switch,
5) Max. power 50 Watt,
6) Extern connections reduced,
7) „ORANGE Clean“ present on-board but disabled,
8) Power supplies slightly modified.

After i knew, what to do, but before i could do, i had to answer the question “how to do” ☺. PCB, Point-to-Point or handwired boards ? My decision was: PCB. I dont want to start the discussion yet again, what is better. PCB is pretty neat, compact, easy to replicate and looks cool. Great. But if it comes to replace an element or change some traces, it can soon become a tough job. Bad.

Profesional musicians decide irrational when it comes to "the gear". A Hobby-musician or/and Electronic-Hobbyist has to be more pragmatic. So, it is not a bad idea to make a short list "what the fun is gonna cost", before you decide "to build or not to build". Depending on what you already have and what you would like to have, the costs may lie in the range of 400-700 EUR. So, be sure, you have some extra coins to spend. Well, where i come from, you would not get a Dual Rectifer for 700 EUR, not even a Single Rectifier, and probably not even an used one. Whether financially attractive or not, you must decide for yourself, my main driving force was simply the enthusiasm of an e-hobbyist.

The chassis is made of a standard aluminium case (Hammond). The chassis, tubes, sockets, pots, transformers and some capacitors i have obtained from Dirk at "TubeTown". Alternatively JJ-products (tubes and capacitors) can also be obtained from "TubeProfi" in Vienna (especially the capacitors are pretty good and cheap). The rest is an ordinary stuff ordered by "Distrelec" (a huge sortiment) .

The frontpanel is a CNC-product made by "Schaeffer-Apparatebau".

The way it looks inside. Separate modules for each part to make tuning, diagnostics, checks and error-finding a bit easier and to offer some space for future-experiments. Because PCB-based, the whole thing can be built up pretty compact. Shrinking down to an ipod-size is probably not possible, but you still can gain more space (if you need some) by replacing these huge "orange- drop"-caps by smaller ones. You can see the poweramp to the left (2x6L6 GC) together with the power-supply on the same board. In the middle the power-supply-filter and the switching-matrix. Last, the preamp and the FX-loop is found on the right side of the photo. I used jumper-connectors to connect boards to the switching-matrix, these drilled red/black- cable-pairs are clearly recognizable on the picture. The channel-switching is done by LDR/LED-pairs (controlled by a footswitch), the FX-loop is based on a simple mechanical relais.

"RED Vintage". Dusty. But still virgin-like and free of any scratches. The jacks and the FX-controls are found on the frontpanel to make the handling more comfortable. "Boost" means nothing but "Presence" in a common sense. The pots are still headless. Will replace them by something funky later.

The half stack. Old YAMAHA-Box having 4 original Vintage 30 Speakers inside. Was offered to me for 280 EUR, i didn't hesitate too long. Old, dusty, but ain't rusty yet. Okay, lets step to the main thing: the sound. To have such a combo in a city apartment is like riding motocross in a sandbox. Ain't fun. I call myself lucky for having a basement where my "lab" is located and all i produce can be tested without driving anyone crazy, with exception of my parents, their dogs and Mario (who is a budgie). Still, 50 watt are insanely loud in a 30m2 basement. You can feel the loudspeaker pushing air against your breast. Kinda capable of sweeping away just everything (doesnt matter if it has has ears or hearing aids or is a ninja turtle) within a radius of 20m (if closed), really ear-crushing.

A short word about boxes. One sunny and warm day i went to my local music-dealer and tested some of the boxes available.

1) Behringer 4x12 (model unknown): Ain't good, didn't like it, fizzy, thin, no mojo.

2) Peavey 4x12 (forgot the model): Slightly better, but still not entirely satisfactory.

3) Framus 4x12: Very good for clean tunes, didn't look to be suitable for high-gain though.

4) Yamaha 4x12 (Vintage 30 er): Ok, not bad. Celestion's at work, sounds pretty fine

5) Mesa Boogie 4x12, very good too, not sure what kind of speakers the box was loaded with, similar to the Yamaha above, a very smooth, yet aggressive sound

My resume: A good box is worth looking, searching and waiting. Do not save your money at the wrong end. You will be disappointed and blame your expensive toy for sounding like a mice out of tune. Do not judge after connecting your amp to a 8"-Combo-Speaker for testing purposes. Wait and test. People tastes differ, in my eyes, if you can obtain an used 4x12" Vintage-30 box cheaply, go for it. A good box is as essential to a good tone as the amp itself (assuming player's inability for a 'proper' intonation, just like in my case :-) ).

The whole thing is technically pretty ok so far, no hum, no hiss, no oscillation, does its job for almost five years now without making any troubles. Speaking about sound, i can tell you, it is a heavy-metal machine, killing gain, i am more into Marshall's territory, but my mom loves it for shredding. And hacking powerchords is just great. For that the amp is just unbeatable. More than comparable to the industry heads of the 50-class.

Preamp (german only, english will be added soon)

FX-Loop

Poweramp/Power-supply

Switching matrix (german)